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铝卷生产中的一问题处理!

来源:http://www.jndclyyxgs.com/ 发布时间:2023-04-17

铝卷气条和夹渣
Aluminum coil air strip and slag inclusion
铸轧可能产生的原因:生产工艺未严格执行(精炼不到位),炉外除气不到位(除气箱漏气),铝水处理不到位,过滤效果不明显(过滤箱不能正常使用),空气湿度过大。
Possible causes of casting and rolling: production process not strictly implemented (refining not in place), inadequate air removal outside the furnace (air leakage in the air removal box), inadequate aluminum water treatment, ineffective filtration (filter box not functioning properly), and excessive air humidity.
整改措施:一次性进料,按操作工艺撒覆盖剂,加强精炼,解决气箱泄漏问题,清洁铝水处理,增加过滤装置,确保铝水过滤。
Rectification measures: one-time feeding, spraying covering agent according to the operating process, strengthening refining, solving the problem of gas box leakage, cleaning the aluminum water treatment, adding filtration devices, and ensuring the filtration of aluminum water.
二铝卷长条状小裂缝
Long strip shaped small cracks in aluminum coil
铸轧的可能原因:咀皮损坏或损坏
Possible causes of casting and rolling: damaged or damaged nozzle skin
整改措施:上述问题立即断裂,确保生产过程中咀嚼皮完好。
Rectification measures: The above issues immediately broke, ensuring that the chewing leather is intact during the production process.
三铝卷黑条
Three aluminum coil black strip
铸轧可能存在的问题:工艺执行不到位,铝水处理不好。
Possible problems with casting and rolling: inadequate process execution and poor aluminum water treatment.
整改措施:制定生产工艺,加强铝水处理。
Rectification measures: Develop production processes and strengthen aluminum water treatment.

铝板生产厂家
四铝卷擦划伤
Scratches on four aluminum coils
铸造轧制的可能原因:剪板机下台面摩擦铝板表面。
Possible reasons for casting and rolling: the lower table of the shearing machine rubs against the surface of the aluminum plate.
整改措施:整改剪板机下台面。
Rectification measures: Rectify the lower surface of the shearing machine.
以上是铝卷生产后会遇到的质量问题。同时,我们也给出了我们想要的改变措施。当出现质量问题时,应及时整改,注意质量测试,不要给客户留下解决问题,啊,客户zui好的服务。
The above are the quality issues that will be encountered after the production of aluminum coils. At the same time, we have also provided the change measures we want. When quality issues arise, they should be promptly rectified, attention should be paid to quality testing, and customers should not be left to solve the problem. Ah, customers need good service.
防锈铝卷如何避免划伤
How to avoid scratches on rustproof aluminum coils
防锈铝卷避免表面划痕和表面划痕的处理方法
Treatment Method for Preventing Surface Scratches and Surface Scratches on Anti rust Aluminum Rolls
在防锈铝线圈的加工过程中,表面容易出现划痕,严重影响铝线圈的美观,一般是由于加工不当造成的。因此,在加工过程中避免铝线圈划痕已成为一项非常重要的工作,那么我们在生产过程中可以用什么方法来避免铝线圈划痕呢?那些有划痕的铝线圈应该如何处理呢?以下是如何避免铝线圈划痕和铝线圈划痕的处理方法。
During the processing of anti rust aluminum coils, scratches are prone to appear on the surface, which seriously affects the appearance of the aluminum coil. This is usually caused by improper processing. Therefore, avoiding scratches on aluminum coils during the processing has become a very important task. So, what methods can we use to avoid scratches on aluminum coils during the production process? What should be done with those scratched aluminum wire rings? The following is how to avoid scratches on aluminum coils and aluminum wire coils.
铝卷避免划痕处理的方法:
Method for avoiding scratches on aluminum coils:
生产铝卷时,应注意模具线的生产,生成线后,应及时加载模具停止生产。
When producing aluminum coils, attention should be paid to the production of the mold line. After generating the line, the mold should be loaded in a timely manner to stop production.
铝卷模具上的工作带应打磨光滑,挤出模具的空刀应足够光滑。
The working strip on the aluminum coil mold should be polished smooth, and the empty blade of the extrusion mold should be sufficiently smooth.
在生产和搬运过程中,尽量不要拖动铝卷。轨道或旋转床上不得有夹杂物。
During production and transportation, try not to drag the aluminum coil. There should be no inclusions on the track or rotating bed.
在CNC在加工防锈铝卷的过程中,还需要防止夹具上残留的铝渣被。
In the process of machining rust resistant aluminum coils by CNC, it is also necessary to prevent residual aluminum slag on the fixture from being trapped.
铝卷锯切过程中,每次锯切后应及时清理锯屑,防止二次刮擦,尽量避免铝卷之间的相互摩擦。
During the aluminum coil sawing process, the sawdust should be promptly cleaned after each sawing to prevent secondary scratching and minimize mutual friction between the aluminum coils.
铝卷划痕处理方法:
Scratch treatment method for aluminum coils:
铝卷物理方法:机械抛光喷砂拉丝等。该方法用于深划痕。
Physical methods for aluminum coils: mechanical polishing, sandblasting, wire drawing, etc. This method is used for deep scratches.
铝卷化学方法:使用化学试剂进行抛光。简而言之,化学试剂用于腐蚀防锈铝卷的表面,特别是有锋利边缘的划痕。化学抛光后,基本上可以消除较轻的划痕。通常,这两种方法可以使铝卷的外观达到良好的装饰效果。沙盘相结合的效果,底座制作时需要考虑展厅的整体装修风格及企业理念。
Aluminum coil chemical method: Polishing using chemical reagents. In short, chemical reagents are used to corrode the surface of rust resistant aluminum coils, especially scratches with sharp edges. After chemical polishing, lighter scratches can be basically eliminated. Usually, these two methods can achieve a good decorative effect on the appearance of aluminum coils. The combination of sand tables requires consideration of the overall decoration style and corporate philosophy of the exhibition hall when making the base.